The 31 meter high speed 5 axis machining is specifically designed for manufacturing shipbuilding and wind turbine blade molds. Featuring a heavy-duty structural design, it delivers exceptional performance. ChenCan offers customized services to provide clients with optimal solutions.
Video Show of High Speed 5 Axis Machining for Wind Turbine Blade Mold Manufacturing:
Features and Advantages of High Speed 5 Axis Machining for Wind Turbine Blade Mold Manufacturing:
1. High Speed 5 Axis Milling Machining for Wind Turbine Blade Mold Manufacturing of SF Large Scale Series be designed to meet the produciton needs of the automotive, aeronutical, and marine sectors, and composite components.
2. The SF Large Scale Series models with heavy duty stucture for a good performance: high efficiency, short machining times, high quality surface finish, rigidity over time and long life time.
3. Personalized services designed to satisfy different customer demands.
High Speed 5 Axis Machining for Wind Turbine Blade Mold Manufacturing Industry & Materials:
Technical Parameters of 5 Axis Mold and Sculpture Making:
| Stroke Size(mm) | X:31000 Y:9000 Z:5000 |
| 5 Axis Working Size(mm) | X:30000 Y:8000 Z:4600 |
| Rotary Head | CHENcan Brand |
| Spindle | Italy HITECO 15Kw Spindle |
| Spindle Speed | 24000rpm/min |
| Spindle Cone | HSK 63F |
| A Axis | ±120° |
| C Axis | ±360° |
| Control CNC | HNC |
| Tool Change | 10 Positions |
| Drive Type | X: Incline Rack & Pinion
YZ: High precision ball screws |
| Work Model | AC Servo Drive |
| Max Working Speed X/Y/Z(mm) | 40/40/10 |
| Max Rapid Speed X/Y/Z(m/min) | 60/60/20 |
| Positioning Accuracy X/Y/Z(mm/m) | 0.04/0.04/0.04 |
| Repeatability X/Y/Z(mm/m) | 0.025/0.025/0.025 |
| Work Table type | No Table |
| Air Pressure (kgf/cm2） | ≥0.08 |
| Total Power (KVA) | 42 |
| Gross Weight (T) | 30 |
Optional Configuration of 5 Axis Mold and Sculpture Making:
| Control CNC | Siemens, Syntec |
| Spindle | From 15kw up to 42kw, 24000rpm max. |
| Spindle Head | H Type-Double Shoulder Type |
| Anti-Backlash | For X axis or all axis |
| Work Table | Cast Iron Table, Iron Table, Vacuum Table |
| Around Protection | Enclosure, Roof |
| Dust Suction System | Grids+hood |
| Vision Cameras | 2 cameras, 4 cameras |
| Tool Sensor | TSR27, NC4 |
| Probe | RMP60, RMP600 |
High Speed 5 Axis Machining for Wind Turbine Blade Mold Manufacturing project:
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5 axis pattern cnc router is a high-precision and high-efficiency machine. Regular maintenance is important to keep its accuracy and extend its lifetime.
A. Daily maintenance be the most basic step (after shutdown):
1. Cleaning: Daily clean the work table after one day work, keep the appearance of the surface of the 5 axis mould cnc router, and prevent dust and debris from entering the equipment.
2. Lubrication: 5 axis mould cnc router adopt auto lubricate system, which will lubricate the various parts of the machine according to the requirements automatically, but need to check the oil level in pump regularly.
3. Inspection: Check the hydraulic and pneumatic system pressures for normal operation and leaks; check the tool integrity and tool magazine for any abnormalities if have the tool magazine.
B. Weekly Maintenance (after shutdown): In addition to daily maintenance, perform a more comprehensive inspection and maintenance.
1. Deep Cleaning: Remove dust from the vacuum pump/dust collector/water chiller and replace filter (depending on the degree of contamination).
2. Component Inspection: Check the spindle for smooth operation and abnormal noise; and check the limit switches on each axis for sensitivity and effectiveness.
3. Tightening: Check all connecting pinion and nuts for looseness, especially those fastening the rack pinion/ ball screw nut/ motor reducer. Tighten them immediately if any looseness is detected.
C. Half-year maintenance (after shutdown): Systematic maintenance in accordance with the manual, focusing on accuracy and main components.
1. Accuracy Inspection: Use tools such as a dial indicator and micrometer to check spindle radial runout, axis accuracy, adjust any deviations promptly.
2. Lubrication System Inspection: Check the condition of the lubricating oil pump and clean the lubricating oil filter. Sample the lubricating oil in components such as the rail block and lubrication parts, inspect it, and replace it if necessary.
3. Electrical System Inspection: Open the electrical cabinet and clean any dust inside. Check that wiring connections are secure and that components such as contactors and relays are free of signs of corrosion.
FAQ for High Speed 5 Axis Machining for Wind Turbine Blade Mold Manufacturing
Q1. What payment methods are supported?
We offer a variety of mainstream payment methods, which can be flexibly selected based on the cooperation practices of both parties, such as Telegraphic Transfer (T/T), Letter of Credit (L/C), and Alipay.
Q2. What trade methods are available?
We cover a variety of international trade terms to meet different logistics and liability requirements, such as FOB, CIF (Cost, Insurance, and Freight), FCA, and DDU. The final trade method can be determined through negotiation with us based on requirements such as cargo transportation arrangements and customs clearance responsibility division.
Q3. What does the after-sales service include?
We provide full-cycle after-sales support to ensure the stable operation of the equipment. Each device with a unique ID to facilitate quick device backup information and improve after-sales response efficiency.
Q4. Do you provide on-site engineer service? How are the related expenses covered?
Yes, we support on-site engineer service. Engineers can come to your factory for installation guidance, commissioning, and training services. Customers only need to pay the engineer’s round-trip airfare and local accommodation expenses.
Q5. How purchase?
Pay a deposit to confirm the order first, then we will immediately begin production (the deposit amount is negotiable). Second, after production is complete and before shipment, the customer check the machine at our facotry. Then delivery will be arranged upon receipt of customer’s confirmation and balance payment. In the end, our engineers come to your factory to provide on-site installation and training.
Q6. What if cannot find a suitable machines?
Don’t hesitate to contact us, Chencan professional technical team will recommend you the right machine according to your processing requirements.
