SM3025 High Precision CNC Pattern Milling Machine for Foundry Industry

Video Show of High Precision CNC Pattern Milling Machine for Foundry Industry:

Core Advantages of High Precision CNC Pattern Milling Machine for Foundry Industry:

The machine with exceptional load capacity, featuring a high-rigidity cast iron structure and reinforced guide rails, ensuring stable loading of heavy workpieces. Even when cutting high-strength metals like steel and iron, it maintains machining stability and avoids vibration-induced precision deviations. Equipped with a high-speed spindle and optimized feed system, it increases machining speed by over 35% compared to traditional equipment. Three axes, equipped with grinding ball screws, achieve repeat positioning accuracy of ±0.01mm, ensuring machining precision and surface finish for molds made of various materials, including aluminum alloys, aluminum profiles, copper and other software metal materials.

Features of High Precision CNC Pattern Milling Machine for Foundry Industry:

1. Imported heavy-duty ball guides are standard on the X/Y/Z axes. The track surfaces undergo high-frequency quenching, resulting in a friction coefficient as low as 0.008 while ensuring rigid support. The lead screw utilizes a C3-grade ground nut drive mechanism with a pre-tension of 15% of the screw’s rated dynamic load, completely eliminating backlash. High-quality couplings ensure motor-screw coaxiality error of ≤0.002mm, resulting in a transmission efficiency exceeding 98%.

2. Auto Lubrication and Maintenance Warning: Auto lubrication system, coupled with an on-board lubrication pump, ensures uniform lubrication of key components such as the guide rails and lead screw. Oil level and pressure monitoring provides automatic oil shortage alarms.

3. The spindle nose is equipped with an air curtain dust control and a central air blower, with air pressure reaching 0.6MPa, effectively preventing chips and coolant from entering the spindle, extending bearing life by over 30%.

4. Multi-Working Condition Adaptability: The worktable with T-slot matrix design, and with optional hydraulic floating clamps or electromagnetic chucks, it can quickly adapt to workpieces of varying sizes and shapes, achieving a repeatability of ±0.003mm.

5. CE standard protection design, making the machine be suitable for complex workshop environments such as dust and coolant splashes. The electrical cabinet with a constant temperature device, ensuring stable operation in the temperatures ranging from -5°C to 40°C, meeting the production needs of factories in various regions.

6. Warranty time: for whole machine we provide 2 years warranty time and lifetime technical support. Customer could choose regular after-sales calibration service, which use professional equipment such as laser interferometers and ball bars, we re-test and compensate for screw pitch errors, guide rail parallelism, etc., to ensure that the accuracy of the equipment is not reduced after long-term use.

High Precision CNC Pattern Milling Machine for Foundry  Industry & Materials:

Technical Parameters of Heavy Duty Gantry Milling Machine for Mold Making:

Optional Configuration of CNC Pattern Milling Machine for Mold  Making:

High Precision CNC Pattern Milling Machine for Foundry Industry project:

High precision CNC pattern milling machine for foundry industry is a high-precision and high-efficiency machine. Regular maintenance is important to keep its accuracy and extend its lifetime.

1. Dust Cleaning: Daily clean the work table after one day work, keep the appearance of thesurface of the pattern cnc router machine, and prevent dust and debris from entering the equipment.

2. Parts Maintenance: Regularly check the various parts of the surface of the pattern cnc router machine, including guide rails, transmission systems, spindles, collet, etc., to ensure that they operate normally, and find and solve problems in time.

3. Lubrication Maintenance: pattern cnc router machine adopt auto lubricate system, which will lubricate the various parts of the machine according to the requirements automatically, but need to check the oil level in pump regularly.

4. Temperature Control: Regularly check the working temperature of the pattern cnc router machine to avoid high temperature affecting the machine’s operation, and handle abnormal temperature problems in time.

5. Cooling System Maintenance: pattern cnc router machine adopt water chiller, the cooling system must be used during the process to ensure the heat dissipation of the spindle and tool, reduce tool wear and extend the life of the equipment.

6. Regular Calibration: Calibrate the machine regularly to ensure the processing accuracy and stability of the pattern cnc router machine.

7. Safety Protection: Ensure the safety protection around the machine are good to ensure the operator safety and avoid accidents.

8. Timely Maintenance: When machine collsion or problems are found, pleae contact the professional maintenance personnel in time for repair to avoid the problem from affecting the normal use of the machine.

In the end, pattern cnc router machine require regular maintenance and attention to keep the machine in good condition and improve its accuracy, efficiency and lifetime.

FAQ for High Precision CNC Pattern Milling Machine for Foundry Industry

Q1. What are the core performance characteristics of the SM mold machining center?

The core characteristics are: “heavy-load stability, strong cutting performance, high speed, and high precision.”

Q2. In which industries does the SM mold machining center currently have advantages?

It break through the limitations of multi-material machining, demonstrating irreplaceable advantages, particularly in the lightweighting of automotive chassis and railway transportation applications.

Q3. What materials and workpiece types does SM mold machining center process?

With a wide range of materials, such as cast steel, high-strength steel, aluminum alloys, and can reliably process both high-hardness and light metals.

Q4. How adaptable of SM mold machining center?

From small, precision components like axle boxes to long structural parts like body beams, it can efficiently process all, meeting the production needs of diverse scenarios.No need frequent equipment changes.

Q5. What value can SM mold machining center bring to the industry?

We primarily focus on high-end manufacturing, providing reliable processing support for key industries, such as automotive chassis manufacturing and rail transit equipment manufacturing.

Q6. What are the industry benefits of SM mold machining center?

For industries requiring extremely high precision and stability, we provide more reliable processing solutions, helping companies improve product quality and reduce production risks.